ULF-1
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Re: [ULF-1] Best Glues

From
Member 121
Date
2018-06-14 08:11 UTC-07:00
Message
#0627
I don't know . I'd asked you .

On Thu, Jun 14, 2018, 2:06 AM Member 27 <[email]> wrote:

> In case I might have missed something in the last fifteen years,
> all of the resourscinal glues mentioned in the Forest Products Labs
> "Member 60 INFO BOOK"  that are the only glues that qualify as "exterior
> structural"
> (which is the highest rating) were completely removed from and are still
> no longer
> available to private users in the USA because of environmental hazards.
>
> Is that still correct?
>
> --------------------------------------------
> On Wed, 6/13/18, Member 116 <[email]> wrote:
>
>  Subject: Re: [ULF-1] Ulf-1 Digest, Vol 70, Issue 14
>  To: [email]
>  Date: Wednesday, June 13, 2018, 7:57 PM
>
>  Member 67, you are
>  absolutely right! Flocked  cotton (flox) is structural,
>  micro is not. Also micro is porous. If you fix a fuel leak
>  with micro the fuel will wick right through. I've built
>  two LongEZ's, ask me how I know - LOL.
>  On Wed, Jun 13, 2018
>  at 2:03 PM,  <[email]>
>  wrote:
>  Send
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>  Today's Topics:
>
>
>
>     1. Re: Epoxy bonding (Member 121)
>
>
>
>
>
>  ------------------------------
>  ------------------------------ ----------
>
>
>
>  Message: 1
>
>  Date: Wed, 13 Jun 2018 09:12:17 -0700
>
>  From: Member 121 <[email]>
>
>  To: [email]
>
>  Subject: Re: [ULF-1] Epoxy bonding
>
>  Message-ID:
>
>          <CALUQ4rd1+YpvK9Ck0+
>  QsJ1dZ6tMm=4QX6ZpFFAarKzZjKi=b
>  [email]>
>
>  Content-Type: text/plain; charset="utf-8"
>
>
>
>  Cool .
>
>         Did you ever hear of fiberglass drywall tape?
>  Wrapping struts near
>
>  the cocpit to prevent splintering impaling effects ?  But
>  some fiberglass
>
>  is unravel -ish when cut into strips . Cotton linen was used
>  in ww1 on
>
>  propeller tips .
>
>
>
>  On Wed, Jun 13, 2018, 9:06 AM Member 72 <
> [email]>
>
>  wrote:
>
>
>
>  > Hi Doug,
>
>  >
>
>  > All very good advice.  One thing we did on our ULF-1
>  build was to mix flox
>
>  > (floculated cotton) into our T-88 glue batch when we
>  needed to thicken it
>
>  > up a bit to help fill some voids in the joint, rather
>  than micro balloons.
>
>  > We found flox to be structural in nature and added
>  strength to the joint,
>
>  > while microballoons was more cosmetic, not adding much
>  strength to the
>
>  > joint.
>
>  >
>
>  > Thanks,
>
>  > Member 72
>
>  >
>
>  >
>
>  >
>
>  > Sent from my iPad
>
>  >
>
>  > > On Jun 13, 2018, at 1:43 AM, Member 1 <[email]>
>  wrote:
>
>  > >
>
>  > > I'm with Bob on this. To me, there is a lot of
>  superstition involved in
>
>  > peoples' beliefs about gluing Member 60. The shiny
>  surfaces created by blades
>
>  > have always intuitively struck me as a deterrent to a
>  good glue bond. I am
>
>  > now working as a violin-family luthier, and I am up
>  against the same
>
>  > superstitions there as well.
>
>  > >
>
>  > > Having said that, though, I'm not sure it
>  makes a big difference. While
>
>  > building an aircraft, you end up with leftover epoxy
>  from many small
>
>  > batches. Grab some sticks out of your trash or scrap
>  pile, and do some
>
>  > semi-scientific testing with your leftover glue. It
>  only takes a minute or
>
>  > two. For example, I would cut two sticks about 10 times
>  as long as their
>
>  > width/thickness, overlap them 2 or 3 times their
>  width/thickness, and glue
>
>  > them together with light or moderate pressure, and then
>  break them after
>
>  > curing for a couple days. The Member 60 should always fail
>  before the glue joint
>
>  > does. If it does, then who cares how the joint was
>  prepared?
>
>  > >
>
>  > > Do this often, throughout your project, during
>  different environmental
>
>  > conditions, and as your epoxy gets old. As soon as you
>  find yourself
>
>  > airborne, your life hanging from all those glue joints
>  you've made, you may
>
>  > think about those glue joints (as I did) and find
>  comfort in the fact that
>
>  > they are stronger than the Member 60 itself and you've
>  done the best you could.
>
>  > Then it all comes down to proper design which
>  doesn't allow any joints to
>
>  > get stressed to the point that the Member 60 itself fails.
>
>  > >
>
>  > > To me, it is more important to not apply too much
>  clamping pressure to a
>
>  > glue joint than it is to worry about cutting vs
>  sanding. I always let my
>
>  > wet joints sit open either until the epoxy is
>  thickening a bit, or it is
>
>  > obvious that the Member 60 is saturated and won't be
>  absorbing any more glue.
>
>  > Then I'd assemble and clamp with moderate pressure.
>  Epoxy has several times
>
>  > more tensile strength than hardwood, so even if
>  you're sloppy and end up
>
>  > with a thick seam of glue, there should be no strength
>  penalty. A small
>
>  > weight penalty perhaps, but that would be
>  over-nit-picking. If you join the
>
>  > parts before the glue has stopped soaking in, and/or
>  apply excessive
>
>  > clamping pressure, you are asking for a weak,
>  glue-starved joint. (I use
>
>  > T-88 which is relatively thick... if you use a glue
>  that has a thinner
>
>  > consistency, this attention to soak-in is even more
>  important.)
>
>  > >
>
>  > > Epoxy is really good at filling imperfections and
>  allowing stresses to
>
>  > be spread out over larger areas, so a perfect fit is
>  not as important as it
>
>  > was with previous glues. For large voids that can't
>  be easily avoided in
>
>  > structural joints, I recommend wetting the bonded
>  surfaces with epoxy and
>
>  > then making a light slurry with epoxy and
>  micro-balloons to fill the voids
>
>  > with.
>
>  > >
>
>  > > Test your glue and your methods. Then you'll
>  know, and nothing anyone
>
>  > writes will bother you. There are some photos of the
>  glue-starved joint
>
>  > risk here (and other gluing tips throughout my old
>  AirBike building web
>
>  > site):
>
>  > >
>
>  > > http://questiongravity.com/
>  airbike/feb03-1.htm
>
>  > >
>
>  > > $0.02,
>
>  > >
>
>  > > Doug
>
>  > >
>
>  > > PS: We have 307 members! So glad to see you all
>  here, and thanks to all
>
>  > who have been contributing. And thanks to Dieter for
>  continuing to fund the
>
>  > domain fees to keep this service available.
>
>  > >
>
>  > >
>
>  > >> On [phone]:56 AM, Member 116 wrote:
>
>  > >> I disagree about not sanding before gluing. A
>  power planer of a hand
>
>  > planer bends the fibers over and leaves a shiny
>  surface, not good for glue
>
>  > penetration. I have a cabinet shop and glue stuff
>  together daily. For a
>
>  > couple years I glued up 12 ply (birch and maple)
>  propeller blanks for a
>
>  > prop manufacturer. All those ply's after planeing
>  were smooth and shiny
>
>  > because of the bent over fibers. Before gluing (with
>  Resorcinol glue) I'd
>
>  > run over them with a belt sander/80 grit across the
>  grain, one pass to give
>
>  > the Member 60 some (tooth). Then use a shop vac to clean and
>  make those
>
>  > (damaged) fibers stand up straight and accept more glue
>  penetration.
>
>  > >
>
>  > > ______________________________ _________________
>
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>  End of Ulf-1 Digest, Vol 70, Issue 14
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